Adult and Child Bucket Hat

by JOANN |

Item # 262112220P64
Intermediate Varies
SUPPLIES & TOOLS:
  • 1 yd cotton fabric1 1/2 yd lightweight fusible interfacing
  • Basic sewing supplies
  • Sewing machine with walking foot
  • Bucket hat template (1/2" seam allowance included)
  • Iron

DIRECTIONS:
For adult bucket hat:

  1. Cut (4) brims, (2) 9 1/4" circles and (2) 26"x 5" rectangles out of cotton fabric and (2) brims out of interfacing

  2. Apply interfacing, following manufacturer’s instructions to wrong sides of 2 brim pieces. These will be on the outer hat layer.

  3. Sew brim pieces short ends, RST, in sets of two. Sew each rectangle in half, RST, to form a tube. Press seams open.

  4. Sew circle to each tube, RST. Sew tube to smaller circumference of brim, RST. Repeat for second, non-interfaced "hat", which will serve as the lining. Trim seam allowances to scant 1/4" and press seam allowances toward crown.

  5. Place lining hat into outer hat RST. Stitch around outer brim circumference, leaving a small hole to turn. Trim seam allowance to scant 1/4".

  6. Turn piece RS out and press well. Edge stitch around brim, then 1/4" away from the first stitching line. Topstitch 1/8" above where crown and base attach. This will hold the outer and inner "hats" together.
For child’s bucket hat:
  1. Cut (4) brims, (2) 7" circles and (2) 19 1/2"x 4" rectangles out of cotton fabric and (2) brims out of interfacing

  2. Apply interfacing, following manufacturer’s instructions to wrong sides of 2 brim pieces. These will be on the outer hat layer.

  3. Sew brim pieces short ends, RST, in sets of two. Sew each rectangle in half, RST, to form a tube. Press seams open.

  4. Sew circle to each tube, RST. Sew tube to smaller circumference of brim, RST. Repeat for second, non-interfaced "hat", which will serve as the lining. Trim seam allowances to scant 1/4" and press seam allowances toward crown.

  5. Place lining hat into outer hat RST. Stitch around outer brim circumference, leaving a small hole to turn. Trim seam allowance to scant 1/4".

  6. Turn piece RS out and press well. Edge stitch around brim, then 1/4" away from the first stitching line. Topstitch 1/8" above where crown and base attach. This will hold the outer and inner "hats" together.

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